Part,Category,Torque_Nm,Remarks
Switch housing clamp screws,Fuel System,3.4,
Water temperature sensor,Cooling System,7.8,SS
Thermostatic fan switch,Cooling System,7.8,
Coolant drain plug (cylinder),Cooling System,7.8,
Coolant drain plug (water pump),Cooling System,7.8,
Cylinder head cover holts,Engine Top End,9.8,
Cylinder head bolts (8mm),Engine Top End,25,S
Cylinder bolts (6 mm),Engine Top End,12,S
Chain guide bolt (upper),Engine Top End,25,
Chain guide bolt (lower),Engine Top End,27,L
Camshaft sprocket bolts,Engine Top End,15,L
Vavle adjusting screw locknuts,Engine Top End,17,O
Camshaft bearing cap bolts,Engine Top End,12,S
Camshaft chain tensioner bolts,Engine Top End,-1,L
Coolant drain plug (cylinder),Engine Top End,7.8,
Clutch spring bolts,Clutch,8.8,
Clutch hub nut,Clutch,130,
Engine drain plug,Engine Lubrication System,20,
Oil filter bolt,Engine Lubrication System,20,
Oil passage plug,Engine Lubrication System,15,
Oil pressure switch,Engine Lubrication System,15,SS
Oil pressure relief valve,Engine Lubrication System,15,L
Oil pump mounting Allen bolts,Engine Lubrication System,-1,L
Engine oil hose banjo bolts,Engine Lubrication System,20,
"Engine oil pipe banjo bolts (crankcase, left-hand side)",Engine Lubrication System,12,
Oil breather bolts,Engine Lubrication System,-1,L
Engine mounting nuts,Engine Removal / Installation,32,
Cylinder head bracket bolts,Engine Removal / Installation,32,
Alternator rotor bolt,Crankshaft / Transmission,69,
Alternator stator Allen bolts,Crankshaft / Transmission,12,L
Neutral switch,Crankshaft / Transmission,15,
Shift drum bearing holder Allen bolts,Crankshaft / Transmission,-1,L
Shift drum pin plate screw,Crankshaft / Transmission,-1,L
Shift drum positioning bolt,Crankshaft / Transmission,25,
External shift mechanism return spring pin,Crankshaft / Transmission,20,L
Connecting rod big end cap nuts,Crankshaft / Transmission,27,O
Starter clutch Alle bolts,Crankshaft / Transmission,34,L
Crankcase bolts (6mm),Crankshaft / Transmission,12,
Crankcase bolts (8mm),Crankshaft / Transmission,27,
Engine drain plug,Crankshaft / Transmission,20,
Front axle nut,Wheels/Tires,88,St
Rear axle nut,Wheels/Tires,110,St
Engine sprocket bolts,Final Drive,9.8,
Rear sprocket nuts,Final Drive,67,
Rear sprocket stud ends,Final Drive,-1,L
Torque link nuts,Final Drive,32,
Bleed valves,Brakes,7.8,
Torque link nuts,Brakes,32,
Caliper mounting bolts (Front),Brakes,32,
Caliper mounting bolts (Rear),Brakes,25,
Rear master cylinder celvis locknut,Brakes,18,
Brake pedal mounting bolt,Brakes,8.8,
Disc mounting Allen bolts,Brakes,23,
Brake hose branjo bolts,Brakes,25,
Brake lever pivot screw bolt locknut,Brakes,5.9,
Front master cylinder clamp bolts,Brakes,8.8,"S,G"
Rear master cylinder mounting bolts,Brakes,23,
Front brake fluid reserver cap screws,Brakes,1.5,
Rear brake fluid reservoir bolt,Brakes,5.9,
Front fork drain bolts,Suspension,7.8,L
Front fork clamp bolts (upper),Suspension,20,
Front fork clamp bolts (lower),Suspension,29,
Front fork bottom Allen bolts,Suspension,20,L
Rear shock absorber mounting nuts,Suspension,44,,
Tie-rod nuts,Suspension,44,,
Rocker arm pivot shaft nut,Suspension,44,,
Swing arm pivot shaft nut,Suspension,88,,
Steering stem head bolt,Steering,47,,
Handle bar clamp bolts,Steering,23,,
Handle holder mounting bolts,Steering,23,,
Side stand bracket bolts,Frame,44,L,
Spark plugs,Electrical System,13,,"NGK: Finger tight, plus 1/2 to 3/4 turn"
Alternator rotor bolt,Electrical System,69,,
Alternator stator bolts,Electrical System,12,,
Thermostatic fan switch,Electrical System,7.8,,
Water temperature sensor,Electrical System,7.8,SS,
Neutral switch,Electrical System,15,,
Oil pressure switch,Electrical System,15,,
Switch housing clamp screws,Electrical System,3.4,SS,
Taillight lense screws,Electrical System,1,,
Taillight mounting nuts,Electrical System,5.9,,
Front turn signal light mounting nuts,Electrical System,5.9,,
Speedometer mounting screws,Electrical System,-1,L,
5mm Threads,General Fasteners,4.2,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
6mm Threads,General Fasteners,6.9,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
8mm Threads,General Fasteners,16.5,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
10mm Threads,General Fasteners,29.5,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
12mm Threads,General Fasteners,52.5,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
14mm Threads,General Fasteners,85.5,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
16mm Threads,General Fasteners,135,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
18mm Threads,General Fasteners,195,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.
20mm Threads,General Fasteners,275,AV,This is an AVERAGE torque for bolts with this thread diameter. It should not be used unless the torque specification for the correct bolt is not listed.